On average, custom sweatshirts in Australia cost between $25 and $55 per unit, depending on the fabric quality, decoration method, print size, and order quantity. Smaller runs with multi-colour designs sit at the higher end, while bulk orders with simple one-colour prints or embroidery bring the per-unit cost down significantly. Below, we break down exactly what drives the price so you can budget accurately for your next order.

What Affects the Cost of Custom Sweatshirts

Order Quantity

Price per unit drops as quantity increases, since setup costs for screen printing or embroidery are spread across more garments. Ordering 10 sweatshirts will cost noticeably more per piece than ordering 100, even with the same design. Unlike many suppliers, there's no minimum order quantity, so you can order a single sweatshirt or scale up to hundreds without being locked into a bulk commitment.

Blank Garment Quality

The base sweatshirt itself makes up a large portion of the cost. Budget blanks from brands like Gildan sit at the lower end, while premium options from AS Colour, Biz Collection, or Ramo cost more but offer heavier fabric, better stitching, and a longer lifespan. Fleece weight (GSM) also plays a role — heavier 300+ GSM sweatshirts cost more than lighter 250 GSM options.

Decoration Method

Different printing and embroidery methods carry different price points:

• Screen printing — cost-effective for bulk orders with one or two colours; price increases with each additional colour

• DTG (Direct-to-Garment) — suited to detailed, full-colour designs in smaller runs; priced per print rather than per colour

• DTF (Direct-to-Film) — good middle ground for colourful designs across small-to-medium runs

• Embroidery — priced by stitch count rather than colour; ideal for logos and text-based designs, adds a premium finish

• Heat transfer vinyl — cost-effective for simple designs and small orders, particularly names and numbers

Print Size and Placement

A small left-chest logo costs less than a large full-back print. Multiple print locations (front, back, sleeve) each add to the total cost, since they're typically priced as separate print runs.

Number of Colours

For screen printing specifically, each additional colour in the design adds to the setup and running cost. Single-colour designs are the most economical option for large orders.

Rush Turnaround

Standard turnaround is included in the base price. Orders placed before 11am can be turned around overnight at no extra rush fee, which is a point of difference from suppliers who charge premiums for fast turnaround.

Average Price Breakdown by Order Size

*Prices vary based on garment brand, decoration method, and design complexity. Request a quote for an exact price on your specific order.

How to Get the Best Value on Custom Sweatshirts

• Stick to fewer colours if using screen printing, as this keeps setup costs down

• Choose embroidery for small, simple logos rather than large multi-colour prints

• Order in bulk where possible to reduce the per-unit cost

• Consolidate print locations to a single placement if budget is a priority

• Take advantage of free local pickup in Castle Hill, Sydney to avoid shipping costs on top of print costs

Frequently Asked Questions

Is there a minimum order for custom sweatshirts?
There's no minimum order quantity, so orders of any size are accepted, from a single sweatshirt through to bulk runs.

How fast can I get my custom sweatshirts?
Orders placed before 11am can be turned around overnight. Local Sydney customers can also arrange free pickup once the order is ready.

Does shipping cost extra?
Shipping is available Australia-wide. Sydney-based customers can collect their order for free from the Castle Hill facility.

What's the cheapest decoration method for custom sweatshirts?
Screen printing tends to be the most cost-effective option for larger orders with one or two colours. For small runs or highly detailed designs, DTF or DTG may work out more economical than screen printing's setup costs.

Can I mix sizes and colours in one order?
Mixed sizes and garment colours within a single order are accommodated, with pricing based on total quantity and design rather than per size or colour.